Counting Small Industrial Hardware Parts Is Troublesome? Full-Automatic Counting Packaging Delivers One-Stop Solution
Release Date : 2026-7-7
Introduction:
When industry insiders mention Hengli Packaging, most people associate us with automated counting, mixed packaging and customized packaging lines for food, health supplements and pharmaceutical tablets. Few know we also boast mature, field-proven automatic counting & bagging systems tailored for hardware fasteners and miniature industrial components.
In recent months, our technical team has received surging consultation requests for automated packaging equipment targeting screws and irregular-shaped hardware accessories, which fully reflects the booming market demand for intelligent sorting and counting solutions across the hardware manufacturing sector.
01. Huge Underrated Market Potential for Automated Hardware Parts Counting
The application scope of our industrial small-part packaging machinery covers far more categories than most manufacturers expect. We have successfully delivered stable automated packaging projects for a wide range of tiny irregular components, including:
- Garment accessories: All types of clothing buttons
- Medical consumables: Disposable blood collection needles
- Cultural & creative goods: Puzzle pieces, commemorative coins, tokens
- Precision industrial supplies: Micro hardware fittings, screws, washers, plastic pipe connectors
- Toy & plastic parts: Assembly building blocks, miniature plastic components
Downstream clients span hardware factories, electronics manufacturers, apparel suppliers, cultural product workshops and medical device producers nationwide, revealing enormous untapped business opportunities in the industrial component packaging market.
Currently, two mainstream packaging workflows dominate the hardware industry, both plagued by obvious pain points when relying on manual labor:
- Standard fasteners & plastic small parts: Products require fixed-quantity pouch packaging. Manual counting inevitably triggers frequent miscounting, rework and customer complaints.
- Assembly kit products: Multiple separate parts need classified packaging before final cartoning, demanding ultra-high precision in sorting and counting.
Traditional manual splitting and counting workflows carry prominent drawbacks. Tiny components require repetitive high-volume counting every day. Workers easily lose focus and get fatigued after long shifts, resulting in overfilled, underfilled or mixed-component packages. This leads to soaring rework costs and constant customer disputes. Meanwhile, rising labor expenses, seasonal labor shortages and insufficient production capacity make automation upgrading an indispensable transformation for all hardware factories in 2026.
Numerous hardware manufacturers have actively reached out to us for full-automatic counting packaging lines, proving that manual counting pain points are widespread and urgently need systematic solutions.
Although industrial parts vary drastically in shape, size and material, accurate automatic counting has always been Hengli Packaging’s core technical advantage. We customize targeted feeding and counting modules to adapt to nearly all miniature workpieces.
02. Real-World Customer Cases of Hengli Automatic Counting Packaging Equipment
Case 1: Plastic Pipe Connector Counting & Bagging Line for Changzhou Hardware Manufacturer
A hardware enterprise based in Changzhou previously relied entirely on manual sorting and counting for plastic pipe fitting products. Manual operations failed to keep up with growing order volumes, while chronic issues including difficulty hiring temporary staff during peak seasons and high counting error rates severely restricted business expansion.
Hengli’s engineering team conducted dedicated material testing in our workshop. We optimized vibratory bowl feeders and high-precision counting modules to match the unique structure of pipe connectors. The client highly recognized our rigorous pre-sales sample testing and professional customized technical support.
Case 2: Quantitative Weighing Counting System for Standard Screws
We completed on-site running tests for another client’s screw packaging project. For standardized screws and nuts with stable single-piece weight, weight-based counting delivers faster packaging speed while effectively avoiding jamming and surface abrasion risks common with pure mechanical optical counting.
Flexibly selecting the optimal counting logic (optical particle counting or weight metering) based on material characteristics is a core professional strength of Hengli Packaging. Whether adopting particle counting or weighing counting modes, our equipment guarantees precise quantities for every single bag with zero deviation.
03. Core Advantages of Hengli Full-Automatic Industrial Parts Packaging Machines
✅ Stable & Safe Continuous Operation
Standardized unmanned automatic workflows drastically reduce direct human contact with raw components, cutting material loss and manual operation safety hazards.
✅ Wide Material Compatibility & Flexible Adjustment
Simple parameter adjustments support switching between pouch packaging, mixed-component packaging and other specifications, adapting to multi-SKU mixed production lines.
✅ Dramatic Labor Cost Reduction
Fully automatic closed-loop operation replaces dozens of manual packaging posts, achieving long-term control of labor overhead and stable output growth.
Contact Us
From leisure food and health supplement tablets to metal fasteners and miniature industrial spare parts, Hengli Packaging always centers on precise counting and stable mass production. We develop exclusive automated packaging lines by targeting unique pain points of different industries and materials.
If your factory faces counting & packaging challenges with screws, hardware fittings or irregular tiny components, feel free to send us samples for testing or schedule a factory visit to witness live machine trials. Our technical team will match you with a fully customized turnkey packaging solution.
恒力包装接受电视台采访，
用匠心打造包装实业
发布日期：2021-11-27
南通电视台崇川频道的记者莅临恒力包装就采访事宜进行具体参观考察，受到了恒力包装相关人员的热情接待。在参观走访过程中，恒力包装总经理李季勇向记者介绍了企业的发展历史及相关业务模块，展示了多项国家专利设备，表达了恒力包装作为一家专业提供包装设备和定制化包装技术解决方案的制造型企业需要具备的技术实力和所要承担的社会行业使命。
简单介绍，回顾数十年的发展历程
上午早些时候，南通电视台一行人在会议室观看企业简报之后，对恒力包装的发展历程跟业务范围都有了较为清晰的认识。恒力包装经过数十年的发展，在自动化包装领域已经具备一定影响力，近几年，更是积极扩展商业版图，从药品行业逐步向食品、保健品、美妆洗护用品等领域发挥自身优势。整体业务涵盖包装咨询、包装技术、包装设备、包装材料以及包装代工这五大方面，将提升客户产品竞争力和降低客户用人依赖性作为当前的首要目标。先后与五芳斋、三只松鼠、同仁堂、上海复星医药等多家知名品牌成功达成合作，帮助客户实现多样化的包装需求。
实地参观，详细展示设备包装模式
之后，恒力包装又在生产车间和成品展厅向记者一行人展示了目前企业最新的研发内容：包括为五芳斋定制的智能化混合包装粽子设备，实现了对于包装形式的创新；解决低温下的贴标问题，帮助复星医药的新冠疫苗顺利投产；将个性化包装技术灵活贯彻落实的板状巧克力计数装袋生产线等，这些都直观体现了恒力包装以电子数粒为核心的计量包装，混合包装、一体化包装工程以及个性化包装的特色技术优势。采访过程中，恒力包装向记者重点介绍的这条方便（预制）食品多品种混合包装生产线。
适应未来的技术：方便（预制）食品多品种混合包装生产线
引入柔性智能包装概念，在分析灌装方法的结构特点和用户需求的基础上，通过大数据库和智能管理系统，将客户所需要的物料(糖果、坚果或方便预制食品)按一次装量高速分捡、整合排序组合、自动装入同一个包装物内。包装物上面可打印用户名称、内装物料名称和数量等个性化信息，实现物料个性化的柔性包装。这条生产线可以说是恒力包装涉足智能化生产的一次成功尝试，在面对今后日益凸显个性和生活场景的包装模式中，完全可以实现更加多样化的包装需求。
智能制造，匠心打造实体经济
采访最后，总经理李季勇在面对记者提问时，就恒力包装的日后发展和布局重点做出了以下总结：恒力包装一贯倡导全周期、多方位地解决客户的包装问题，与此同时，恒力包装一直与时俱进，积极开发引进智能装备与现代化接轨，从而提升设备包装效率，努力在生产操作方面帮助用户减少成本，提质增效，推动传播具有创造力和影响力的产品和服务，用工匠精神引领行业树立典范
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